Preparation of Monodisperse Polystyrene/Clay Nanocomposite Latexes via In Situ Reverse Atom Transfer Radical Polymerization in a Miniemulsion System

Document Type : Research Paper

Authors

1 Department of Chemistry, Amirkabir University of Technology

2 Department of Polymer Engineering and Color Technology, Amirkabir University of Technology

3 Department of Polymer Engineering, Sahand University of Technology

Abstract

Polystyrene latexes with dispersion of nanoclay layers were synthesized by using in situ miniemulsion reverse atom transfer radical polymerization at 90 °C. Final monomer conversion was determined by employing gravimetric method and droplet and particle size distributions were obtained by using dynamic light scattering (DLS) analysis. Also, the number- and weight- average molecular weight and polydispersity index of the nanocomposites were evaluated by using GPC. It was found out that the PDI value of the neat polystyrene is lower than that of the polystyrene chains extracted from the nanocomposites; PDI rose by increasing nanoclay content in the polymer matrix. The XRD results indicated that clay layers were dispersed in the polystyrene matrix and therefore exfoliated nanocomposites were formed. The successful formation of polystyrene chains and their living nature were demonstrated by FTIR spectra. The living nature of the polymerization was also confirmed by the HNMR results. The SEM micrograph presents the monodisperse distribution of spherical particles with sizes in the range of around 200 nm in the nanocomposite containing 1 wt% of nanoclay

Keywords


مراجع
[1]. Ray S.S., and Okamoto M., “Polymer/layered silicate nanocomposites: a review from preparation to processing”, Prog. Polym. Sci., Vol. 28, pp. 1539-1641, 2003.
[2]. Fu X., and Qutubuddin S., “Polymer-clay nanocomposites: exfoliation of organophilic montmorillonite nanolayers in polystyrene”, Polymer, Vol. 42, pp. 807-813, 2001.
[3]. Lan T., and Pinnavaia T.J., “Clay-Reinforced Epoxy Nanocomposites”, Chem. Mater., Vol. 6, pp. 2216-2219, 1994.
[4]. Wang Z., and Pinnavaia T.J., “Hybrid organic−Inorganic Nanocomposites: Exfoliation of Magadiite Nanolayers in an Elastomeric Epoxy Polymer”, Chem. Mater., Vol. 10, pp. 1820-1826, 1998.
[5]. Messersmith P., and Giannelis E.P., “Synthesis and Characterization of Layered Silicate-Epoxy Nanocomposites”, Chem. Mater., Vol. 6, pp. 1719-1725, 1994.
[6]. Jang B.N., Costache M., and Wilkie C.A., “The relationship between thermal degradation behavior of polymer and the fire retardancy of polymer/clay nanocomposites”, Polymer, Vol. 46, pp. 10678-10687, 2005.
[7]. Zhu J., Morgan A.B., Lamelas F.J., and Wilkie C.A., “Fire properties of polystyrene-clay nanocomposites”, Chem. Mater., Vol. 13, pp. 3774–3780, 2001.
[8]. Caruso F., Spasova M., Susha A., Giersig H., and Caruso R.A., “ Magnetic nanocomposite particles and hollow spheres constructed by a sequential layering approach”, Chem. Mater., Vol. 13, pp. 109–116, 2001.
[9]. Hu Y.Q., Wu H.P., Gonsalves K.E., and Merhari L., “Nanocomposite resists for electron beam nanolithography”, Microelectron Eng., Vol. 56, pp. 289–294, 2001.
[10]. Nazarenko S., Meneghetti P., Julmon P., Olson B., and Qutubuddin S., “Gas Barrier of Polystyrene Montmorillonite Clay Nanocomposites: Effect of Mineral Layer Aggregation”, J. Polym. Sci. Part B: Polym. Phys., Vol. 45, pp. 1733–1753, 2007.
[11]. Shia D., Hui C.Y., Burnside S.D., and Giannelis E.P., “An interface model for the prediction of Young›s modulus of layered silicate-elastomer nanocomposites”, Polym. Composites, Vol. 19, pp. 608-617, 1998.
[12]. Marius C., Heidecker M .J., Manias E., and Wilkie A., “Preparation and characterization of poly (ethylene terephthalate)/clay nanocomposites by melt blending using thermally stable surfactants”, Polym. Adv. Technol., Vol. 17, pp. 764-771, 2006.
[13]. Ginzburg V., Singh C., and Balazs C., “Theoretical Phase Diagrams of Polymer/Clay Composites: The Role of Grafted Organic Modifiers”, Macromolecules, Vol. 33, pp. 1089-1099, 2000.
[14]. Paul D.R., and Robeson L.M., “Polymer nanotechnology: nanocomposites”, Polymer, Vol. 49, pp. 3187-3204, 2008.
[15]. Hasegawa N., Okamoto H., Kawasumi M., and Usuki A., “Preparation and mechanical properties of polystyrene-clay hybrids”, J. Appl. Polym. Sci., Vol. 74, pp. 3359-3364, 1999.
[16]. Kim H., Lee W., Jang C., Choi J., and Jhon S., “Synthesis and Rheology of Intercalated Polystyrene/Na+-Montmorillonite Nanocomposites”, Macromol. Rapid. Commun., Vol. 23, pp. 191-195, 2002.
[17]. Nguyen Q., and Baird D., “Preparation of polymer-clay nanocomposites and their properties”, Adv. Polym. Technol., Vol. 25, pp. 270-285, 2006.
[18]. Alexandre M., and Dubois Ph., “Polymer-layered silicate nanocomposites: preparation, properties and use of a new class of materials”, Mat. Sci. Eng., Vol. 28, pp. 1-63, 2000.
[19]. Roghani-Mamaqani H., Najafi M., Salami-Kalajahi M., and Haddadi-Asl V., “Synthesis and characterization of clay dispersed polystyrene nanocomposite via ATRP”, Polym. Composites, Vol. 31, pp. 1829-1837, 2010.
[20]. Roghani-mamaqani H., Haddadi-Asl V., Najafi M., and Salami-kalajahi M., “Preparation of tailor-made polystyrene nanocomposite with mixed clay-anchored and free chains via atom transfer radical polymerization”, AIChE J, Vol. 57, pp. 1873-1881, 2011.
[21]. Wang D., Zhu J., Yao Q., and Wilkie A., “A Comparison of Various Methods for the Preparation of Polystyrene and Poly(methyl methacrylate) Clay Nanocomposites”, Chem. Mater., Vol. 14, pp. 3837–3843, 2002.
[22]. Liu G., Zhang L., Zhao D., and Qu X., “Bulk polymerization of styrene in the presence of organomodified montmorillonite”, J. Appl. Polym. Sci., Vol. 98, pp. 1932-1937, 2005.
[23]. Diaconu G., Paulis M., and Leiza J., “High Solids Content Waterborne Acrylic/ Montmorillonite Nanocomposites by Miniemulsion Polymerization”, Macromol. Reac. Engin., Vol. 2, pp. 80-89, 2008.
[24]. Braunecker W., and Matyjaszewski K., “Controlled/living radical polymerization: Features, developments, and perspectives”, Prog. Polym. Sci., Vol. 32, pp. 93-146, 2007.
[25]. Qiu J., Charleux B., and Matyjaszewski K., “Cntrolled/living radical polymerization in aqueous media: homogeneous and heterogeneous systems”, Prog. Polym. Sci., Vol. 26, pp. 2083-2134, 2001.
[26]. Wang S., and Matyjaszewski K., “Controlled/»living» radical polymerization. atom transfer radical polymerization in the presence of transition-metal complexes”, J. Am. Chem. Soc., Vol. 117, pp. 5614-5615, 1995.
[27]. Kato M., Kamigaito M., Sawamoto M., and Higashimura T., “Polymerization of Methyl Methacrylate with the Carbon Tetrachloride/ Dichlorotris- (triphenylphosphine) ruthenium(II)/ Methylaluminum Bis(2,6-di-tert-butylphenoxide) Initiating System: Possibility of Living Radical Polymerization”, Macromolecules, Vol. 28, pp. 1721-1723, 1995.
[28]. Benoit D., Chaplinski V., Braslau R., and Hawker J., “Development of a Universal Alkoxyamine for “Living” Free Radical Polymerizations”, J. Am. Chem. Soc., Vol. 121, pp. 3904-3920, 1999.
[29]. Qu Y., Su Y., Sun J., and Wang K., “Preparation of Poly (styrene- block-acrylamide) /Organic Montmorillonite Nanocomposites via Reversible Addition– Fragmentation Chain Transfer”, J. Appl. Polym. Sci., Vol. 110, pp. 387–391, 2008.
[30]. Chiefar J., Chong K., Ercole F., Krstina J., Jeffery J., Le T., Mayadunne A., Meijs F., Moad L., Moad G., Rizzardo E., and Thang H., “Living Free-Radical Polymerization by Reversible Addition−Fragmentation Chain Transfer: The RAFT Process”, Macromolecules, Vol. 31, pp. 5559-5562, 1998.
[31]. Jakubowski W., and Matyjaszewski K., “Activator Generated by Electron Transfer for Atom Transfer Radical Polymerization”, Macromolecules, Vol. 38, pp. 4139- 4146, 2005.
[32]. Jakubowski W., Min K., and Matyjaszewski K., “Activators Regenerated by Electron Transfer for Atom Transfer Radical Polymerization of Styrene”, Macromolecules, Vol. 39, pp. 39- 45, 2006.
[33]. Matyjaszewski K., and Xia J., “Atom transfer radical polymerization”, Chem. Rev., Vol. 101, pp. 2921-2990, 2001.
[34]. Min K., and Matyjaszewski K., “Atom transfer radical polymerization in aqueous dispersed media”, Cent. Eur. J. Chem., Vol. 7(4), pp. 657-674, 2009.
[35]. Tong Zh., and Deng Y., “Synthesis of polystyrene encapsulated nanosaponite composite latex via miniemulsion polymerization”, Polymer, Vol. 48, pp. 4337-4343, 2007.
[36]. Tong Zh., and Deng Y., “Synthesis of water-based polystyrene-nanoclay composite suspension via miniemulsion polymerization”, Ind. Eng. Chem. Res., Vol. 45, pp. 2641-2645, 2006.
[37]. Tong Zh., and Deng Y., “Kinetics of miniemulsion polymerization of styrene in the presence of organoclays”, Macromol. Mater. Eng., Vol. 293, pp. 529-537, 2008.
[38]. Abdollahi M., and Semsarzadeh M.A., “Effect of nanoclay and macroinitiator on the kinetics of atom transfer radical homo- and copolymerization of styrene and methyl methacrylate initiated with CCl3-terminated poly (vinyl acetate) macroinitiator”, Eur. Polym. J., Vol. 45, pp. 985-995, 2009.
[39]. Bottcher H., Hallensleben M.L., Nu S., Wurm H., Bauer J., and Behrens P., “Organic/inorganic hybrids by ‹living›/controlled ATRP grafting from layered silicates”, J. Master. Chem., Vol. 12, pp. 1351-1354, 2002.
[40]. Samakande A., Sanderson R., and Hartmann P., “Encapsulated clay particles in polystyrene by RAFT mediated miniemulsion polymerization”, J. Polym. Sci. Part A: Polym. Chem., Vol. 46, pp. 7114-7126, 2008.
[41]. Min K., Gao H., and Matyjaszewski K., “Development of an ab initio emulsion atom transfer radical polymerization: from microemulsion to emulsion”, J. Am. Chem. Soc., Vol. 128, pp. 10521-10526, 2006.
[42]. Eslami H., and Zhu Sh., “Emulsion atom transfer radical polymerization of 2-ethylhexyl methacrylate”, Polymer, Vol. 46, pp. 5484-5493, 2005.
[43]. Simms R.W., & Cunningham M.F., “Reverse atom transfer radical polymerization of butyl methacrylate in a miniemulsion stabilized with a cationic surfactant”, J. Polym. Sci. Part A: Polym. Chem., Vol. 44, pp. 1628-1634, 2006.
[44]. Li M., and Matyjaszewski K., “Reverse atom transfer radical polymerization in miniemulsion”, Macromolecules, Vol. 36, pp. 6028-6035, 2003.
[45]. Matyjaszewski K., Qiu J., Tsarevsky N., and Charleux B., “Atom transfer radical polymerization of n-Butyl Methacrylate in an aqueous dispersed system: A miniemulsion approach”, J. Polym. Sci. Part A: Polym. Chem., Vol. 38, pp. 4724-4734, 2000.
[46]. Kia Zh., Hongwen Zh., Hongtu L., and Jiangyuan W., “Reverse atom transfer radical polymerization of styrene in emulsion initiated by AIBN or V50”, Chinese science bulletin, Vol. 50(14), pp. 1445-1448, 2005.